Cable Configuration and Technical Data
Cable type, cross-sectional specification, length, voltage, current, accessories, and overall weight are important factors when selecting an appropriate reel configuration. The following data provides the available cable combinations and corresponding numbers.
| Accessories | Cable Specification (mm²) | Cable Length (m) | Volt (V) | Amp (A) | Weight (kg) | Weight (kg) | Corresponding No. |
|---|---|---|---|---|---|---|---|
| Cable, plug, socket | 3+1.5 | 9 | 220 | 10 | 9 | 8 | 1 |
| Cable (without plug and socket) | 3+2.5 | 9 | 220 | 10 | 9 | 8 | 1 |
| Cable, plug, socket | 3+1.5 | 15 | 220 | 10 | 12 | 9 | 2 |
| Cable (without plug and socket) | 3+1.5+1 | 12 | 380 | 10 | 12 | 9 | 2 |
| Cable (without plug and socket) | 3×2.5+1×1.5 | 12 | 380 | 16 | 12 | 9 | 2 |
| Signal cable | 6×1 | 12 | 24 | 3 | 11 | 9 | 2 |
| Cable (without plug and socket) | 3×2.5+1×1.5 | 15 | 380 | 16 | 22 | 16 | 3 |
| Cable (without plug and socket) | 3×4+1×2.5 | 15 | 380 | 20 | 23 | 16 | 3 |
| Cable (without plug and socket) | 3×2.5+1×1.5 | 21 | 380 | 16 | 27 | 19 | 4 |
| Cable (without plug and socket) | 3×6+1×1.5 | 15 | 380 | 30 | 27 | 19 | 4 |
| Cable (without plug and socket) | 5+2.5 | 15 | 380 | 16 | 26 | 19 | 4 |
| Cable (without plug and socket) | 3×6+2×4 | 15 | 380 | 30 | 29 | 19 | 4 |
| Cable (without plug and socket) | 12+1.5 | 15 | -- | -- | 10 | 26 | 4 |
| Network cable | -- | 20 | -- | -- | -- | 20 | 4 |
| Cable (without plug and socket) | 3×2.5+1×1.5 | 30 | 380 | 16 | 34 | 23 | 5 |
| Cable (without plug and socket) | 3×6+1×4 | 23 | 380 | 30 | 36 | 23 | 5 |
| Cable (without plug and socket) | 3×6+1×4 | 25 | 380 | 30 | 37 | 23 | 5 |
| Cable (without plug and socket) | 3×6+2×4 | 20 | 380 | 30 | 36 | 23 | 5 |
| Network cable | -- | 30 | -- | -- | -- | 24 | 5 |
| Cable (without plug and socket) | 3×2.5+1.5 | 30 | 380 | 16 | 48 | 37 | 7 |
| Cable (without plug and socket) | 5+10 | 20 | 380 | 30 | 64 | 37 | 7 |
| Cable, welding torch | 1×75 | 15 | 90 | 400 | 382 | 367 | 0472 |
| Cable, welding torch | 1×75 | 23 | 90 | 400 | 6441 | - | - |
| Flat cable, cable not supplied | 13+4 | 13 | -- | 20 | 5050 | 4705 | 97630 |
| Cable (without plug and socket) | 36+2 | 470 | 380 | 30 | 6040 | 5824 | 60536 |
Note: The two weight columns are retained as provided in the original technical data. The corresponding numbers and dimension-style values are also preserved without reinterpretation. Please confirm the intended meaning of these fields with the supplier or technical drawing before publishing them as dimensional specifications.
Spring-Driven Operating Principle
The Spring Driven Electric Cable Reel uses stored mechanical energy to assist with cable retraction.
When the cable is pulled outward, the reel rotates and the internal spring accumulates tension. Once the cable is released, the spring drives the reel in the opposite direction, bringing the cable back toward its stored position.
The operating cycle can be understood as:
Pull → Extend → Use → Release → Retract → Store
This mechanical operating principle makes the reel suitable for working environments where electrical cables need to be repeatedly extended and returned.
Cable Management for Working Areas
Loose electrical cables can occupy floor space and make work areas more difficult to organize. A retractable reel provides a dedicated location for cable storage while allowing the operator to access the required cable length.
Adjustable Working Reach
The operator can extend the cable from its stored position toward the working area. The required reach depends on the selected cable length and installation position.
Automatic Cable Return
After the cable is released, the spring mechanism assists with returning it to the reel. This reduces manual cable winding during routine operation.
Reduced Loose Cable
Unused cable remains wound around the reel instead of being left across a workstation, floor, or equipment area.
Centralized Cable Storage
The reel creates a fixed storage point for the electrical cable, which can simplify cable organization around frequently used equipment.
Electrical Configuration Options
The available data covers multiple electrical cable configurations, from lower-voltage signal cable applications to higher-current welding cable configurations.
Examples within the supplied specifications include:
- • 24 V signal cable with 3 A
- • 220 V configurations with 10 A
- • 380 V configurations with 10 A, 16 A, 20 A, and 30 A
- • 90 V welding cable with 400 A
- • Network cable configurations without specified voltage or current
These values are configuration-specific and should not be treated as a universal electrical rating for every reel. The cable, voltage, current, connector, and application requirements should be matched before ordering.
Cable Length and Working Distance
Cable length determines how far the electrical connection can reach from the reel installation point.
The supplied configurations include cable lengths ranging from 9 m to 70 m, depending on cable type and corresponding configuration.
| Cable Length | Example Configurations |
|---|---|
| 9 m | 220 V cable configurations |
| 12 m | 380 V and signal cable configurations |
| 13 m | Flat cable configuration |
| 15 m | Multiple power and welding cable configurations |
| 20 m | Network, power, and welding-related configurations |
| 21 m | 380 V power cable |
| 23 m | Welding cable and 380 V cable |
| 25 m | 380 V power cable |
| 30 m | 380 V power and network cable |
| 70 m | 380 V power cable |
Longer cable configurations require appropriate reel capacity and should be evaluated together with cable diameter, weight, and operating requirements.
Accessories and Cable Options
The available configurations include several accessory arrangements. Some entries are supplied with both cable and plug/socket, while others are listed as cable without plug and socket.
The supplied options include:
- • Cable with plug and socket
- • Cable without plug and socket
- • Signal cable
- • Network cable
- • Welding cable with welding torch
- • Flat cable without supplied cable
Accessory selection should correspond with the equipment being connected and the intended installation.
Mounting and Installation Considerations
The mounting position influences how the cable is extended and returned. Before installation, the reel position should be evaluated in relation to the operator, connected equipment, and available working space.
Important considerations include:
- • Mounting surface and support
- • Cable exit direction
- • Required working distance
- • Surrounding equipment
- • Cable movement path
- • Access for inspection and maintenance
The reel should be positioned so that the cable can move naturally during operation without unnecessary interference from surrounding structures.
Applications
The Spring Driven Electric Cable Reel can be used in environments where electrical cables need to be accessed repeatedly and returned to a defined storage position.
Industrial Workstations
Production workers can access electrical power for tools or equipment while keeping unused cable organized.
Maintenance Areas
Maintenance teams often move between different equipment positions. A retractable cable arrangement can provide a convenient connection point within a defined work area.
Workshops
Workshops with frequently used electrical tools can use cable reels to reduce loose cables around benches and working zones.
Welding Applications
The supplied specifications include welding cable configurations rated at 90 V and 400 A, with cable lengths of 15 m and 23 m. These configurations can be considered for compatible welding equipment applications.
Machinery and Equipment Areas
Cable reels can also be incorporated around machinery or equipment where electrical cables need to be extended during operation and stored afterward.
Cable Selection Guide
Selecting the correct configuration requires both electrical and mechanical information.
1. Confirm the Electrical Load
Check the required voltage and current of the equipment before selecting the cable configuration.
2. Identify the Cable Specification
Confirm the required cable cross-sectional specification and conductor arrangement.
3. Determine the Required Length
Measure the distance between the reel position and the furthest expected working point.
4. Check Reel Capacity
The cable diameter, cable length, and cable weight should correspond with the capacity of the selected reel.
5. Confirm Accessories
Determine whether the application requires a plug, socket, welding torch, or another connection arrangement.
6. Review the Working Environment
Consider the installation location, frequency of cable movement, available mounting space, and surrounding equipment.
Maintenance and Operating Points
Routine inspection helps identify cable or mechanical problems before they affect normal operation.
Recommended inspection points include:
- • Cable surface and insulation condition
- • Plug and socket condition
- • Cable winding condition
- • Spring return behavior
- • Reel housing
- • Mounting components
- • Electrical connections
The cable should be used within its specified electrical and mechanical conditions. Damaged cables, connectors, or abnormal reel movement should be inspected before continued use.
Configuration for OEM and Project Orders
Different machines and electrical systems may require different cable combinations. For this reason, project procurement should begin with complete technical information rather than selecting a reel based only on cable length.
Buyers can provide:
- • Cable specification
- • Required cable length
- • Voltage
- • Current
- • Connector requirements
- • Installation method
- • Working environment
- • Required quantity
- • Equipment information or drawings
This information can be reviewed to identify the appropriate configuration from the available technical range.
Manufacturing and Quality Checks
After the configuration has been confirmed, production can proceed according to the selected cable and reel requirements.
- • Technical Confirmation: Cable specifications, length, electrical requirements, accessories, and installation information are reviewed.
- • Component Preparation: The required reel components, cable, connectors, and other specified accessories are prepared according to the confirmed configuration.
- • Assembly: The cable and associated components are assembled with the reel mechanism according to the approved requirements.
- • Functional Inspection: The finished assembly is checked for cable winding, retraction behavior, assembly condition, and other agreed requirements.
- • Final Packing: Products are prepared for shipment according to the order quantity and transportation requirements.
Rigorous quality control ensures product consistency for repeat procurement orders.
Why Use a Spring-Driven Design?
A spring-driven mechanism provides a practical way to manage cables that are repeatedly extended and stored. Instead of manually winding the entire cable after each operation, the internal spring assists with the return movement.
The design can help provide:
- • Automatic cable retraction
- • Defined cable storage
- • More flexible working reach
- • Reduced loose cable around equipment
- • Convenient access for repeated operations
The actual suitability depends on matching the reel with the electrical cable and working conditions of the application.
Procurement Information
The available configurations cover different cable specifications, lengths, electrical ratings, accessories, and corresponding numbers. This provides buyers with several options when specifying a reel for electrical equipment or industrial applications.
For quotation, it is recommended to provide the required cable specification, length, voltage, current, accessories, quantity, and installation information. Where the application involves welding equipment, machinery integration, or other specialized electrical systems, technical drawings or equipment information can also be supplied for configuration review.
FAQ
What is a spring-driven electric cable reel?
It is a cable storage and management device that uses a spring mechanism to assist with retracting an electrical cable after it has been extended.
What cable lengths are available?
The supplied technical data includes configurations from 9 m up to 70 m, depending on the cable type and corresponding configuration.
What electrical ratings are listed?
The supplied data includes 24 V, 220 V, 380 V, and 90 V configurations, with current values ranging from 3 A to 400 A depending on the cable application.
Are plugs and sockets included?
Some configurations are listed with cable, plug, and socket, while others are specified as cable without plug and socket. The required accessory configuration should be confirmed when ordering.
Are welding cable configurations available?
Yes. The supplied data includes welding cable with welding torch, using 1×75 cable specification, with 90 V and 400 A configurations at 15 m and 23 m lengths.
Can network cable be configured?
Network cable configurations are included in the supplied technical data, with lengths of 20 m and 30 m. Voltage and current are shown as unspecified for these entries.
How should I select a configuration?
Confirm the cable specification, required length, voltage, current, accessories, installation conditions, and application environment first. These details can then be matched with the available reel configurations.
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